Low-Cost Production of Chitosan Biopolymer from Seafood Waste: Extraction and Physiochemical Characterization

Authors

  • Md Mobarok Karim Shahjalal University of Science and Technology, Department of Genetic Engineering and Biotechnology, Sylhet, 3114, Bangladesh https://orcid.org/0000-0002-1001-0136
  • Tahera Lasker Sylhet Agricultural University, Department of Molecular Biology and Genetic Engineering, Sylhet, 3100, Bangladesh https://orcid.org/0000-0003-0830-4319
  • Md Ali Zaber Sahin Shahjalal University of Science and Technology, Department of Genetic Engineering and Biotechnology, Sylhet, 3114, Bangladesh https://orcid.org/0000-0001-6790-2154
  • Md Shajjad Hossain Shahjalal University of Science and Technology, Department of Chemical Engineering and Polymer Science, Sylhet, 3114, Bangladesh https://orcid.org/0009-0001-9042-9059
  • Heru Agung Saputra Asosiasi Peneliti Indonesia di Korea (APIK), Seoul, 07342, Republic of Korea https://orcid.org/0000-0003-4003-2077

DOI:

https://doi.org/10.6000/1929-5995.2024.13.03

Keywords:

Biopolymer, chitin, chitosan, mud crab, seafood waste

Abstract

Chitosan is an abundant natural biopolymer widely used in industrial and pharmaceutical applications. It stands out for its remarkable biodegradability, biocompatibility, and versatility. Herein, we tried to extract chitosan from mud crab (Scylla spp.), a seafood waste abundantly found in Bangladesh’s growing crab farming industry, via a simple low-cost production route. At first, chitin was extracted from crab shells through demineralization and deproteinization to eliminate minerals and proteins. The chitosan biopolymer was then obtained by deacetylation of purified chitin. To evaluate its physicochemical properties, the as-prepared chitosan was characterized by different analyses, such as water and fat binding capacity, solubility, viscosity, molecular weight, fourier transform-infrared, thermogravimetric, scanning electron microscopy, and ash content analysis. The results showed that the crab shell contains around 26.8% chitosan by dry weight, making it an excellent raw material for the massive production of the natural biopolymer chitosan. The prepared chitosan showed fat and water binding capacities of 200-300% and ~680.9%, respectively. Furthermore, it was highly soluble in 1% acetic acid and had an ash content of about 33.7%. Convincingly, the produced chitosan showed great physiochemical properties making it suitable for biomass efficiency, sustainable development, revenue generation, and biomedical applications. In addition, the recycling of seafood waste into a valued product is beneficial to help keep the environment clean, which is among the sustainability goals in Bangladesh and globally.

References

Huq T, Khan A, Brown D, Dhayagude N, He Z, Ni Y. Sources, production, and commercial applications of fungal chitosan: A review. J Bioresour Bioprod 2022; 7(2): 85-98. https://doi.org/10.1016/j.jobab.2022.01.002 DOI: https://doi.org/10.1016/j.jobab.2022.01.002

Islam S, Bhuiyan MAR, Islam MN. Chitin and chitosan: structure, properties and applications in biomedical engineering. J Polym Environ 2017; 25: 854-866. https://doi.org/10.1007/s10924-016-0865-5 DOI: https://doi.org/10.1007/s10924-016-0865-5

Vallejo-Domínguez D, Rubio-Rosas E, Aguila-Almanza E, Hernández-Cocoletzi H, Ramos-Cassellis ME, Luna-Guevara ML, Rambabu K, Manickam S, Munawaroh HSH, Show PL. Ultrasound in the deproteinization process for chitin and chitosan production. Ultrason Sonochem 2021; 72: 105417. https://doi.org/10.1016/j.ultsonch.2020.105417 DOI: https://doi.org/10.1016/j.ultsonch.2020.105417

Islam MdB, Khalekuzzaman Md, Kabir SB, Hossain MdR. Shrimp waste-derived chitosan harvested microalgae for the production of high-quality biocrude through hydrothermal liquefaction. Fuel 2022; 320: 123906. https://doi.org/10.1016/j.fuel.2022.123906 DOI: https://doi.org/10.1016/j.fuel.2022.123906

Rhazi M, Desbrieres J, Tolaimate A, Alagui A, Vottero P. Investigation of different natural sources of chitin: influence of the source and deacetylation process on the physicochemical characteristics of chitosan. Polym Int 2000; 49(4): 337-344. https://doi.org/10.1002/(SICI)1097-0126(200004)49:4<337::AID-PI375>3.0.CO;2-B DOI: https://doi.org/10.1002/(SICI)1097-0126(200004)49:4<337::AID-PI375>3.0.CO;2-B

Guillen J, Natale F, Carvalho N, Casey J, Hofherr J, Druon J-N, Fiore G, Gibin M, Zanzi A, Martinsohn JT. Global seafood consumption footprint. Ambio 2019; 48: 111-122. https://doi.org/10.1007/s13280-018-1060-9 DOI: https://doi.org/10.1007/s13280-018-1060-9

Shahbandeh M. Per capita consumption of fish products worldwide 2014-2021. Statista 2023. https://www.statista.com/statistics/820953/per-capita-consumption-of-seafood-worldwide/

Statista Team. Fish & Seafood – Worldwide. Statista 2024. https://www.statista.com/outlook/cmo/food/fish-seafood/worldwide

Akhila DS, Priyanka A, Kavitha GM, Sadanand DA, Vijay KRS, Faisal RS, Kawkabul S, Pavan KD, Yesim O, Fatih O. Seafood processing waste as a source of functional components: Extraction and applications for various food and non-food systems. Trends Food Sci Technol 2024; 145: 104348. https://doi.org/10.1016/j.tifs.2024.104348 DOI: https://doi.org/10.1016/j.tifs.2024.104348

Abu-Sbeih KA, Al-Mazaideh GM, Al-Zereini WA. Production of medium-sized chitosan oligomers using molecular sieves and their antibacterial activity. Carbohydr Polym 2022; 295: 119889. https://doi.org/10.1016/j.carbpol.2022.119889 DOI: https://doi.org/10.1016/j.carbpol.2022.119889

Kaya M, Akyuz B, Bulut E, Sargin I, Eroglu F, Tan G. Chitosan nanofiber production from Drosophila by electrospinning. Int J Biol Macromol 2016; 92: 49-55. https://doi.org/10.1016/j.ijbiomac.2016.07.021 DOI: https://doi.org/10.1016/j.ijbiomac.2016.07.021

Li H, Hao MX, Kang HR, Chu LQ. Facile production of three-dimensional chitosan fiber embedded with zinc oxide as recoverable photocatalyst for organic dye degradation. Int J Biol Macromol 2021; 181: 150-159. https://doi.org/10.1016/j.ijbiomac.2021.03.157 DOI: https://doi.org/10.1016/j.ijbiomac.2021.03.157

Trung TS, Van Tan N, Van Hoa N, Minh NC, Loc PT, Stevens WF. Improved method for production of chitin and chitosan from shrimp shells. Carbohydr Res 2020; 489: 107913. https://doi.org/10.1016/j.carres.2020.107913 DOI: https://doi.org/10.1016/j.carres.2020.107913

Kumar N, Neeraj, Pratibha, Petkoska AT. Improved shelf life and quality of Tomato (Solanum lycopersicum L.) by using chitosan-pullulan composite edible coating enriched with pomegranate peel extract. ACS Food Sci Technol 2021; 1(4), 500-510. https://doi.org/10.1021/acsfoodscitech.0c00076 DOI: https://doi.org/10.1021/acsfoodscitech.0c00076

Ahmed KBM, Khan MMA, Siddiqui H, Jahan A. Chitosan and its oligosaccharides, a promising option for sustainable crop production-a review. Carbohydr Polym 2020; 227: 115331. https://doi.org/10.1016/j.carbpol.2019.115331 DOI: https://doi.org/10.1016/j.carbpol.2019.115331

Hsu CY, Ajaj Y, Mahmoud ZH, Ghadir GK, Alani ZK, Hussein MM, Hussein SA, Karim MM, Al-khalidi A, Abbas JK, Kareem AH. Adsorption of heavy metal ions use chitosan/graphene nanocomposites: A review study. Results Chem 2024; 7: 101332. https://doi.org/10.1016/j.rechem.2024.101332 DOI: https://doi.org/10.1016/j.rechem.2024.101332

Tong JJ, Zhang H, Wang J, Liu Y, Mao SY, Xiong BH, Jiang LS. Effects of different molecular weights of chitosan on methane production and bacterial community structure in vitro. J Integr Agric 2020; 19(6): 1644-1655. https://doi.org/10.1016/S2095-3119(20)63174-4 DOI: https://doi.org/10.1016/S2095-3119(20)63174-4

Sewwandi KAHS, Nitisoravut R. Nano zero valent iron embedded on chitosan for enhancement of biohydrogen production in dark fermentation. Energy Rep 2020; 6(9): 392-396. https://doi.org/10.1016/j.egyr.2020.11.225 DOI: https://doi.org/10.1016/j.egyr.2020.11.225

Saputra HA. Electrochemical sensors: basic principles, engineering, and state of the art. Monatsh Chem 2023; 154: 1083-1100. https://doi.org/10.1007/s00706-023-03113-z DOI: https://doi.org/10.1007/s00706-023-03113-z

Jannath KA, Karim MM, Saputra HA, Seo KD, Kim KB, Shim YB. A review on the recent advancements in nanomaterials for nonenzymatic lactate sensing. Bull Korean Chem Soc 2023; 44(5): 407-419. https://doi.org/10.1002/bkcs.12678 DOI: https://doi.org/10.1002/bkcs.12678

Saputra HA, Ashari A, Karim MM, Sahin MAZ, Jannath KA. Chitosan-based electrochemical biosensors for lung cancer detection: A mini-review. Anal Chem Lett 2023; 13(4): 337-354. https://doi.org/10.1080/22297928.2023.2252425 DOI: https://doi.org/10.1080/22297928.2023.2252425

Zaber AZ, Mou MA, Pervin A, Karim M, Tajwar A, Asim MH, Salim M, Mamun AA. Antimicrobial activity of natural compounds from Kalanchoe crenata against pathogenic bacteria. Clin Microbiol Infect 2019; 4: 1-4. https://doi.org/10.15761/CMID.1000162 DOI: https://doi.org/10.15761/CMID.1000162

Xiang W, Cao H, Tao H, Jin L, Luo Y, Tao F, Jiang T. Applications of chitosan-based biomaterials: From preparation to spinal cord injury neuroprosthetic treatment. Int J Biol Macromol 2023; 230: 123447. https://doi.org/10.1016/j.ijbiomac.2023.123447 DOI: https://doi.org/10.1016/j.ijbiomac.2023.123447

Sharma C, Bhardwaj NK, Pathak P. Static intermittent fed-batch production of bacterial nanocellulose from black tea and its modification using chitosan to develop antibacterial green packaging material. J Clean Prod 2021; 279: 123608. https://doi.org/10.1016/j.jclepro.2020.123608 DOI: https://doi.org/10.1016/j.jclepro.2020.123608

Vázquez JA, Noriega D, Ramos P, Valcarcel J, Novoa-Carballal R, Pastrana L, Reis RL, Pérez-Martín RI. Optimization of high purity chitin and chitosan production from Illex argentinus pens by a combination of enzymatic and chemical processes. Carbohydr Polym 2017; 174: 262-272. https://doi.org/10.1016/j.carbpol.2017.06.070 DOI: https://doi.org/10.1016/j.carbpol.2017.06.070

Hossain MS, Iqbal A. Production and characterization of chitosan from shrimp waste. JBAU 2014; 12(1): 153-160. https://doi.org/10.22004/ag.econ.209911 DOI: https://doi.org/10.3329/jbau.v12i1.21405

Parthiban F, Balasundari S, Gopalakannan A, Rathnakumar K, Felix S. Comparison of the quality of chitin and chitosan from shrimp, crab and squilla waste. Curr World Environ 2017; 12: 672. https://doi.org/10.12944/CWE.12.3.18 DOI: https://doi.org/10.12944/CWE.12.3.18

Naghdi M, Akram Z, Keikhosro K. A sulfuric–lactic acid process for efficient purification of fungal chitosan with intact molecular weight. Int J Biol Macromol 2014; 63: 158-162. https://doi.org/10.1016/j.ijbiomac.2013.10.042 DOI: https://doi.org/10.1016/j.ijbiomac.2013.10.042

Wang W, Shuqin B, Shuqing L, Wen Q. Determination of the Mark-Houwink equation for chitosans with different degrees of deacetylation. Int J Biol Macromol 1991; 13(5): 281-285. https://doi.org/10.1016/0141-8130(91)90027-R DOI: https://doi.org/10.1016/0141-8130(91)90027-R

Muley AB, Chaudhari SA, Mulchandani KH, Singhal RS. Extraction and characterization of chitosan from prawn shell waste and its conjugation with cutinase for enhanced thermo-stability. Int J Biol Macromol 2018; 111(2018): 1047-1058. https://doi.org/10.1016/j.ijbiomac.2018.01.115 DOI: https://doi.org/10.1016/j.ijbiomac.2018.01.115

Narudin NA, Hakimah AHM, Eny K, Anwar U. Chitin, chitosan, and submicron-sized chitosan particles prepared from Scylla serrata shells. Mat Int 2020; 2(2): 139-149. https://doi.org/10.33263/Materials22.139149 DOI: https://doi.org/10.33263/Materials22.139149

Pambudi GB, Ita U, Harmami H, Suprapto S, Fredy K, Yatim LN. Synthesis of water-soluble chitosan from crab shells (Scylla serrata) waste. In AIP Conference Proceedings, vol 2049, no. 1. AIP Publishing, 2018. https://doi.org/10.1063/1.5082491 DOI: https://doi.org/10.1063/1.5082491

Karnila R, Loekman S, Humairah S. The use of different deacetylation temperature toward quality of Chitosan Mud Crab Shell (Scylla serrata). In IOP Conference Series: Earth and Environmental Science 2021, November; (Vol. 934, No. 1, p. 012092). IOP Publishing. https://doi.org/10.1088/1755-1315/934/1/012092 DOI: https://doi.org/10.1088/1755-1315/934/1/012092

Cho YI, No HK, Meyers SP. Physicochemical characteristics and functional properties of various commercial chitin and chitosan products. J Agric Food Chem 1998; 46(9): 3839- 3843. https://doi.org/10.1021/jf971047f DOI: https://doi.org/10.1021/jf971047f

No HK, Kyung SL, Samuel PM. Correlation between physicochemical characteristics and binding capacities of chitosan products. J Food Sci 2000; 65(7): 1134-1137. https://doi.org/10.1111/j.1365-2621.2000.tb10252.x DOI: https://doi.org/10.1111/j.1365-2621.2000.tb10252.x

Nessa F, Masum SM, Asaduzzaman M, Roy SK, Hossain, MM, Jahan, MS. A process for the preparation of chitin and chitosan from prawn shell waste. BJSIR 2010; 45(4): 323-330. https://doi.org/10.3329/bjsir.v45i4.7330 DOI: https://doi.org/10.3329/bjsir.v45i4.7330

Arcidiacono S, Kaplan DL. Molecular weight distribution of chitosan isolated from Mucor rouxii under different culture and processing conditions. Biotechnol Bioeng 1992; 39(3): 281-286. https://doi.org/10.1002/bit.260390305 DOI: https://doi.org/10.1002/bit.260390305

Tokatlı K, Demirdöven A. Optimization of chitin and chitosan production from shrimp wastes and characterization. J Food Process Preserv 2018; 42(2): 1-13. https://doi.org/10.1111/jfpp.13494 DOI: https://doi.org/10.1111/jfpp.13494

Varun TK, Senani S, Jayapal N, Chikkerur J, Roy S, Tekulapally VB, Gautam M, Kumar N. Extraction of chitosan and its oligomers from shrimp shell waste, their characterization and antimicrobial effect. Vet World 2017; 10(2): 170-175. https://doi.org/10.14202%2Fvetworld.2017.170-175 DOI: https://doi.org/10.14202/vetworld.2017.170-175

Takarina ND, Indah AB, Nasrul AA, Nurmarina A, Saefumillah A, Fanani AA, Loka KDP. Optimisation of deacetylation process for chitosan production from red snapper (Lutjanus sp.) scale wastes. J Phys Conf Ser 2017; 812: 1-5. https://doi.org/10.1088/1742-6596/812/1/012110 DOI: https://doi.org/10.1088/1742-6596/812/1/012110

Downloads

Published

2024-07-02

How to Cite

Karim, M. M. ., Lasker, T. ., Sahin, M. A. Z. ., Hossain, M. S. ., & Saputra, H. A. . (2024). Low-Cost Production of Chitosan Biopolymer from Seafood Waste: Extraction and Physiochemical Characterization. Journal of Research Updates in Polymer Science, 13, 17–26. https://doi.org/10.6000/1929-5995.2024.13.03

Issue

Section

Articles