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Reactively Magnetron Sputter-Deposited Ti (C,N) Nanocomposite Thin Films: Composition and Thermal Stability  - Pages 42-49

Osama A. Fouad, Hong-Ying Lin and S. Ismat Shah

DOI: https://doi.org/10.6000/2369-3355.2018.05.02.2

Published: 12 November 2018

 

Abstract: : Titanium carbonitride thin films were grown by reactive magnetron sputtering deposition of titanium carbide target in Ar/N2 gas mixture on p-type silicon (100) substrates. With the increase of sputtering power up to 125W, the deposition rate and films thickness reached a maximum of 14nm/min and 430nm, respectively. A thick film of about 2200nm could be deposited for 120 min at the optimum deposition pressure of 20mTorr. Cathode current decreased from about 290mA to reach a value of about 235mA as the N2 flow percentage increased from 0 to 100%. X-ray diffraction analyses of the deposited films confirmed the formation of titanium carbide and carbonitride layers as the nitrogen gas concentrations in the process gas were increased. SEM image of the deposited titanium carbonitride thin film for 5 min deposition time showed that the film started to grow as tiny particles of size as low as about 140nm, which in later stage coalesced together to form bigger grains and finally a continuous film. The deposited film shows good thermal stability upon annealing in air and in vacuum at 700oC for 2 hours.

Keywords: Titanium carbonitride, Nanocomposite thin films, Reactive magnetron sputtering, Thermal stability.

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Polishing of Black and White CVD Grown Polycrystalline Diamond Coatings  - Pages 50-58

Snigdha Roy, Vamsi K. Balla, Awadesh K. Mallik, Victor G. Ralchenko, Andrey P. Bolshakov and Eugene E. Ashkinazi

DOI: https://doi.org/10.6000/2369-3355.2018.05.02.3

Published: 12 November 2018

 

Abstract: : Microwave plasma CVD growth can produce black and white varieties of polycrystalline diamond (PCD), depending on their as-grown purity. These two types of PCDs have been polished by mechanical and chemo-mechanical polishing respectively. It has been observed that initial roughness of 2.21μm for white PCD can be brought down to 175 nm after 70 hours of combined polishing, whereas, 85 hours of combined polishing could bring down the high initial roughness of 11.2μm for black PCD down to 546 nm at the end. Although, the material that was removed during polishing was higher for the black variety of PCD but it had lower polishing rate of 4nm/hr than white PCD (13nm/hr) during chemo-mechanical polishing. Such differential polishing rate was due to harder top polished surface of the black diamond than the white diamond. The nanoindentation study on the polished PCD surfaces revealed that the black PCD has a final nanohardness of 32.58±1 GPa whereas the white variety PCD had a polished surface nanohardness of 28.5±2 GPa. More conversion of diamond surface into harder amorphous sp3 than softer graphite during polishing action may have resulted such slow rate of anisotropic polishing for black diamond than white diamond.

Keywords: Microwave plasma CVD, Polycrystalline diamond, Polishing, Diamond quality, Nanohardness.

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Review on Opacifying Polymeric Pigment: Reconceive Hiding  - Pages 59-69

Siddhi Shah and Prakash A. Mahanwar

DOI: https://doi.org/10.6000/2369-3355.2018.05.02.4

Published: 12 November 2018

 


Abstract: 
A hollow core-shell latex particle synthesized through sequential semi-continuous emulsion polymerization method has served as a promising substitute to white inorganic pigments useful for the coating applications. Incorporating more amount of Titanium dioxide in the paint is a costly measure with diminishing returns. Severe paint defects such as phase separation, agglomeration or settling arises due to incompatibility between inorganic pigments and organic resins. Opaque polymer helps in minimizing the cost of Titania in surface coating formulations. It provides white appearance and hiding due to diffraction of incoming light in different directions. It has gained widespread importance over the years due to its unique structure and morphology. It has potential applications in other technologies such as micro-encapsulation, paper coatings and controlled release of drugs. Osmotic swelling – the most prominent approach involves the synthesis of an ionizable core particle which is encapsulated by another polymer functioning as shell, followed by neutralization with the addition of suitable alkali. Significant techniques have been developed including hydrocarbon encapsulation and water-in-oil-in-water emulsion in this field.

Keywords: Core-Shell, Titanium Dioxide, Latex, Opacity, Paint.

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New Simple Modification of Dip, Spray and Cathodic Electrodeposition Coating Methods for Wire Coating (3D Coating)  - Pages 70-78

Hisham R. Sadig, Li Cheng and Xiang Tengfei

DOI: https://doi.org/10.6000/2369-3355.2018.05.03.1

Published: 14 March 2019

 


Abstract: 
In the current paper, the three most applied coating methods modified to suit wire coating (three-dimensional coating). Capillary-gravitational coating (CGM) with natural motions considered to compensate for the lifting of substrates, which usually occurs in the dip-coating method. Besides a new economic-environmental friendly spray coating (EESM) assisted by the motor rotating to coat different wires, and branched cathodic electrodeposition (BCE) also used for the same mission. Thoroughly, several tests and evaluations carried out for those applied techniques. Remarkably, easy application detected for all modified methods. Unusually, perfect morphology output and functional layers were synthesized. Comparison of all mentioned methods carried out considering loses and the number of coating time. Evaluation analysis has been comprehensively considered to find out the capability of using these methods later on in the future.

Keywords: Capillary-gravitational, environmental, modification, evaluation, spray, coating.

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